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What is the recommended tap drill size for a 3/4-10 UNC 2B thread?

  1. 5/8"

  2. 21/32"

  3. 3/4"

  4. 11/16"

The correct answer is: 21/32"

For a 3/4-10 UNC 2B thread, the recommended tap drill size is based on the need to ensure proper thread engagement while maintaining the correct clearance for the tap size. The tap drill size is typically determined using a standard formula that allows for optimal spacing between threads. In this case, the tap drill size for a coarse thread like the 3/4-10 UNC is usually about 0.6 times the nominal diameter of the screw. This calculation leads to selecting a size close to 21/32 inches. Using this size ensures that the resulting threads will be robust, with sufficient material left for threading without compromising grip and strength. The other choices either under or over-compensate regarding the amount of material needed for proper thread formation, which can result in weak threads or hindered installation. Thus, the 21/32" size supports the proper threading requirements for this specific screw size.