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What is the purpose of having a specific percentage left by a tap drill?

  1. To ensure proper alignment

  2. To facilitate easier threading

  3. To minimize wear on the tap

  4. To allow for expansion

The correct answer is: To facilitate easier threading

When selecting a percentage left by a tap drill, the goal is primarily to ensure that there is enough material for the threads to form properly. Having the correct percentage of material left after drilling is crucial for the threading process. This allows the tap to create threads that are neither too tight nor too loose, which in turn ensures that the bolt or screw can be properly inserted and secured within the hole. The diameter of the hole created by the tap drill must leave enough material for the tap to cut the threads adequately. If too much material is removed, the tap might struggle to create threads, resulting in weak or damaged threads that could compromise the assembly's integrity. Thus, facilitating easier threading is a key function of having the specific percentage left by the tap drill. This ensures that the threading process is smooth, thereby improving the quality and strength of the completed assembly.